Energy costs are rising, regulatory requirements are becoming stricter and the pressure to reduce CO₂ emissions is increasing. Companies need to operate more efficiently in order to remain competitive - and this is precisely where the Internet of Things (IoT) comes in. By intelligently networking machines, sensors and cloud platforms, IoT enables precise monitoring and optimization of energy consumption. The result: lower operating costs, fewer emissions and more sustainable production.
Why IoT is indispensable for energy optimization
Traditional energy management approaches are often based on manual measurements or static consumption analyses. The problem is that these methods usually only provide delayed or inaccurate data. IoT takes energy management to a new level by:
These advantages make IoT a key technology for companies that want to sustainably optimize their energy consumption.
IoT in practice: where companies can save energy
1. intelligent consumption monitoring & load management
IoT platforms enable a detailed analysis of energy consumption - right down to machine level. This allows peak energy loads to be identified and reduced in a targeted manner, for example by shifting the load to off-peak times when electricity is cheaper.
2. automated control of machines & systems
Networked machines can be programmed with IoT solutions so that they switch off automatically when idle or adapt their output to actual demand. This drastically reduces standby losses.
3. predictive maintenance & increased efficiency
IoT-supported predictive maintenance detects wear at an early stage and ensures that machines always run at optimum efficiency. Inefficient motors or compressed air systems are major energy guzzlers - IoT can help to avoid losses here.
4. ESG data management and sustainability
With the increasing importance of ESG reporting (environmental, social, governance), companies need precise CO₂ and energy consumption data. IoT systems record this automatically and help to make ESG targets measurable and achievable.
About cap-on
cap-on offers companies a holistic IoT solution for energy optimization that combines sensor technology, data analysis and intelligent control. With functions such as remote HMI, predictive maintenance, OEE monitoring and ESG data acquisition, cap-on enables data-based control of energy consumption - for sustainable and cost-efficient production.
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cap-on was given a factory tour of the ThyssenKrupp Automotive Body Solutions plant in Heilbronn.
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